Structural Panel
CONCREWALL is a highlight durable, strong and lightweight system that creates external and internal walls. It is extremely energy efficient with the highest Nathers rating using the 80mm EPS panel.
CONCREWALL is an integrated wall panel consisting of extruded polystyrene, encapsulated with wire mesh and finally encased with a sand cement mixture that locks in strength durability and high energy efficiency.
Benefits
Energy Savings
Energy Efficiency: The CONCREWALL system uses high-quality insulation materials, such as polystyrene, which provide excellent thermal performance and help reduce energy consumption.
Lightweight and Easy to Handle: The panels are lightweight, making them easier to transport, handle, and install, reducing labor costs and construction time.
Quick Installation: The modular design allows for rapid assembly on-site, significantly speeding up the construction process compared to traditional methods.
Durability: The electro-welded mesh and polystyrene core create a robust structure that is resistant to moisture, Mold, and pests, ensuring long-term durability.
Versatility: These panels can be used for various applications, including main walls, partition walls, and infill walls in residential, commercial, and industrial buildings.
Cost-Effective: The combination of reduced labor costs, quick installation, and energy savings makes the CONCREWALL system a cost-effective solution for building projects.
Customization: The system offers flexibility in terms of panel thickness and design, allowing for customization to meet specific architectural and insulation requirements.
These benefits make the CONCREWALL system a competitive choice in the market of structural insulated wall panel systems
Building Cost Savings
Sustainability
Panel Detail
We have modelled the CONCREWALL system [80mm] panel in Australia and obtained an incredible 7.5 Stars Nather Rating. Better results can be obtained using 120mm EPS panels.
Insulation: The panels are made of Expanded Polystyrene (EPS) sandwiched between galvanized steel mesh. This provides excellent insulation, keeping indoor temperatures stable and reducing the need for heating and cooling systems1.
Thermal Mass: The concrete used in CONCREWALL panels has high thermal mass, which helps regulate indoor temperatures by absorbing and releasing heat slowly.
Energy Efficiency: The combination of EPS insulation and concrete's thermal mass results in lower energy consumption for heating and cooling.
Energy Savings: Homes built with CONCREWALL panels have been shown to reduce energy consumption for heating and cooling by up to 30% compared to traditional construction methods with the panels saving an average of 15-20% on the annual energy bill.
Temperature Stability: Studies have demonstrated that CONCREWALL homes maintain more stable indoor temperatures, reducing temperature fluctuations by up to 50%.
Cost Savings: Homeowners using CONCREWALL panels can save an average of 15-20% on their annual energy bills due to the improved insulation and energy efficiency.
These features make CONCREWALL panels an excellent choice for energy-efficient and cost-effective home construction.
Comparative Costs: When comparing traditional construction methods (steel or timber wall framing with plaster sheets and wall insulation) to CONCREWALL, the cost advantages are significant:
For single-level construction above a ground slab, CONCREWALL delivers cost savings of 46% to 53%.
For multi-level construction (ground plus two levels with CONCREWALL floors), cost savings range from 30% to 40%.
This makes CONCREWALL a highly economical and efficient solution for modern construction projects.
Lower Embodied Carbon: Traditional concrete production is responsible for about 7-8% of global CO2 emissions. CONCREWALL panels use less cement and incorporate alternative materials like EPS, which have a lower carbon footprint.
Energy-Efficient Manufacturing: The production process for CONCREWALL panels is more energy-efficient, reducing the overall carbon emissions associated with manufacturing.
Reduced Material Usage: The panels require less material compared to traditional concrete, leading to lower emissions during production.
Embodied Carbon Reduction: By using CONCREWALL panels, the embodied carbon (carbon emissions associated with materials and construction processes) can be reduced by up to 30-40% compared to traditional concrete methods.
Operational Carbon Savings: The improved insulation properties of the panels lead to lower energy consumption for heating and cooling, further reducing CO2 emissions over the building's lifecycle.
Explore Detailed Product Information. Looking for more on energy ratings, panel test certificates, and cost estimates? CONCREWALL provides comprehensive data, including our 7.5 Star NatHERS rating and composite costings, to help you make informed decisions. Contact us for product details, reports, and a personalized cost estimate today!
